© 2012 Vision Engraving and Routing SystemsVE810 Series 3 User ManualRevised: 3/15/2012
VE810 Series 3 User Manual10© 2012 Vision Engraving and Routing Systems10. Spindle Motor Pulley - The spindle motor pulley is mounted to the top of th
VE810 Series 3 User Manual100© 2012 Vision Engraving and Routing SystemsMotor Belt Removal/ReplacementTo remove the motor belt, roll the front edge of
Maintenance 101© 2012 Vision Engraving and Routing Systems5.5 Changing the Motor BrushesThe motor brushes on the engraving motor should be inspected a
VE810 Series 3 User Manual102© 2012 Vision Engraving and Routing SystemsSpindle CoverTo remove the spindle cover, slide the cover up. Squeezing the si
Maintenance 103© 2012 Vision Engraving and Routing SystemsMotor Brush Inspection and ReplacementUse a flat blade screwdriver to loosen the motor brush
VE810 Series 3 User Manual104© 2012 Vision Engraving and Routing Systems5.6 Cleaning the Fan FilterWeekly preventative maintenance should be performed
Maintenance 105© 2012 Vision Engraving and Routing Systems6 Troubleshooting6.1 Engraving ProblemsProblem: Engraving on the plate is ”slanted“. Possibl
VE810 Series 3 User Manual106© 2012 Vision Engraving and Routing Systems3. The T-slot table may not be flat, or has been installed improperly. 4. The
Troubleshooting 107© 2012 Vision Engraving and Routing Systemsthe surface and are more easily worn, thus sometimes skipping across the surface. 3. Inc
VE810 Series 3 User Manual108© 2012 Vision Engraving and Routing Systems6.2 Mechanical ProblemsProblem: No X, Y or Z-Axis movement. Possible solutions
Troubleshooting 109© 2012 Vision Engraving and Routing Systems7 Optional AccessoriesThese accessories are available for purchase directly from Vision,
Installation 11© 2012 Vision Engraving and Routing Systems3 InstallationIn the following sections, the complete machine and Vision software installati
VE810 Series 3 User Manual110© 2012 Vision Engraving and Routing Systems7.2 Hold Down ClampsWedge ClampsSimply slide the clamp onto the T-slot table s
Optional Accessories 111© 2012 Vision Engraving and Routing SystemsEdge ClampsThis clamp is designed to secure engraving materials from the top surfac
VE810 Series 3 User Manual112© 2012 Vision Engraving and Routing Systems7.3 FixturesUniversal Pin FixturesAvailable for the Versa Vise, T-slot table,
Optional Accessories 113© 2012 Vision Engraving and Routing SystemsSeal FixtureThe Seal Fixture enables engraving on notary seals, medallions, coaster
VE810 Series 3 User Manual114© 2012 Vision Engraving and Routing SystemsPen & Medallion FixtureThis is a double-sided fixture that, when turned in
Optional Accessories 115© 2012 Vision Engraving and Routing Systems7.4 Clamping VisesQuick Lock ViseThe Quick-Lock Vise is specifically designed for T
VE810 Series 3 User Manual12© 2012 Vision Engraving and Routing Systems3.1.1 Direct Connection to ComputerDirect Connection to Computer Using Crossove
Installation 13© 2012 Vision Engraving and Routing SystemsAt the completion of the Machine Tools setup, select OK.A restart of the computer may be nec
VE810 Series 3 User Manual14© 2012 Vision Engraving and Routing SystemsSelect Properties.Then, select Internet Protocol Version 4 (TCP/IPv4).
Installation 15© 2012 Vision Engraving and Routing SystemsThen select Properties. Select Use the following IP address: and enter 192.168.5.100 as show
VE810 Series 3 User Manual16© 2012 Vision Engraving and Routing SystemsIn order to change the machine's IP address, select your machine (or contr
Installation 17© 2012 Vision Engraving and Routing Systems3.1.2 Network ConnectionConnecting via Standard Network Cable to NetworkOnce you have connec
VE810 Series 3 User Manual18© 2012 Vision Engraving and Routing SystemsAt the completion of the Machine Tools setup, select OK.A restart of the comput
Installation 19© 2012 Vision Engraving and Routing Systems3.2 Vision Software InstallationFrom the Main Installation Screen, select Step 2 - Install V
All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, ormechanical, including photocopying,
VE810 Series 3 User Manual20© 2012 Vision Engraving and Routing SystemsSelect Install.The installation will proceed.Select the appropriate language an
Installation 21© 2012 Vision Engraving and Routing SystemsInstallation will proceed.Select Next to begin the installer.Select Accept the license agree
VE810 Series 3 User Manual22© 2012 Vision Engraving and Routing SystemsSelect Next (or change the destination folder - not recommended).Select Next to
Installation 23© 2012 Vision Engraving and Routing SystemsThe installation will continue.Select the Vision VE810 (with LCD), then select Next. If you
VE810 Series 3 User Manual24© 2012 Vision Engraving and Routing SystemsSelect Continue to install True Type fonts and Vision Engraving Fonts on your c
Installation 25© 2012 Vision Engraving and Routing SystemsIn this step, the software will install any Engraving fonts on your computer. In order to in
VE810 Series 3 User Manual26© 2012 Vision Engraving and Routing SystemsSelect OK to install to the default folder.Select OK. All fonts and clipart hav
Installation 27© 2012 Vision Engraving and Routing SystemsTo complete the installation, select Finish.To close the Software Setup window, select Finis
VE810 Series 3 User Manual28© 2012 Vision Engraving and Routing SystemsSelect Exit Menu to close the installer.Three icons should now appear on your c
Installation 29© 2012 Vision Engraving and Routing Systems3.3 The Front PanelThe front panel controls all of the movement and speeds of the Vision VE8
3Contents3© 2012 Vision Engraving and Routing SystemsTable of ContentsPart I Introduction5...
VE810 Series 3 User Manual30© 2012 Vision Engraving and Routing Systemsspindle speed knob up a little bit. The spindle speed also has presets based on
Installation 31© 2012 Vision Engraving and Routing Systems Stop button - The stop button is used to stop the machine from engraving. If youpress t
VE810 Series 3 User Manual32© 2012 Vision Engraving and Routing Systems ALT button - The ALT button is used to access different functions. Typical
Installation 33© 2012 Vision Engraving and Routing Systems Set Offset button - The Set Offset button is used to set a temporary home position. To
VE810 Series 3 User Manual34© 2012 Vision Engraving and Routing Systemsengraving with a nose cone or diamond drag only; it is not designed for non-nos
Installation 35© 2012 Vision Engraving and Routing Systems + ALT + Spindle On/Off button - When you hold down the ALT button and press theSpindle
VE810 Series 3 User Manual36© 2012 Vision Engraving and Routing Systems B1 button - The B1 button is used to set the spindle lift height when movi
Installation 37© 2012 Vision Engraving and Routing SystemsSpecial Functions B2 button - The B2 button is currently used in conjunction with the AL
VE810 Series 3 User Manual38© 2012 Vision Engraving and Routing Systems192.168.5.101, then the machine is set for a Static IP addess of 192.168.5.101.
Installation 39© 2012 Vision Engraving and Routing Systems3.4 Holding Down MaterialThere are many ways to hold material down on the t-slot table. One
VE810 Series 3 User Manual4© 2012 Vision Engraving and Routing SystemsPart VII Optional Accessories109...
VE810 Series 3 User Manual40© 2012 Vision Engraving and Routing SystemsEdge Guides: The t-slot table edge guides need to be adjusted to the thickness
Installation 41© 2012 Vision Engraving and Routing SystemsQuick Lock ViseThe Quick Lock Vise is used to clamp rigid materials against the top Edge Gui
VE810 Series 3 User Manual42© 2012 Vision Engraving and Routing Systems4 Step by Step OperationIn the following sections, there are 4 example jobs the
Step by Step Operation 43© 2012 Vision Engraving and Routing SystemsWith your finger at the bottom of the nose cone, loosen the cutter knob set screw
VE810 Series 3 User Manual44© 2012 Vision Engraving and Routing SystemsThe Plate Size window will appear.Click on the Current Selection drop down list
Step by Step Operation 45© 2012 Vision Engraving and Routing SystemsTo add text, click on the Text Tools icon.The flyout icons will appear, then selec
VE810 Series 3 User Manual46© 2012 Vision Engraving and Routing SystemsClick somewhere in the drawing to begin typing text. Note that on the top toolb
Step by Step Operation 47© 2012 Vision Engraving and Routing SystemsIn order to align the text to the center of the plate, select Layout Arrange and
VE810 Series 3 User Manual48© 2012 Vision Engraving and Routing SystemsNext, the material should be placed on the engraving table, with the upper left
Step by Step Operation 49© 2012 Vision Engraving and Routing SystemsSelect the appropriate material from the Material Selection drop down list. In thi
Introduction 5© 2012 Vision Engraving and Routing Systems1 IntroductionAbout This ManualThis manual is designed to provide you with information about
VE810 Series 3 User Manual50© 2012 Vision Engraving and Routing SystemsRed Laser PointerIf the file and material appear to be positioned properly and
Step by Step Operation 51© 2012 Vision Engraving and Routing SystemsMake sure the material is positioned properly and secured on the engraving table,
VE810 Series 3 User Manual52© 2012 Vision Engraving and Routing Systems4.2 Rotary EngravingIn this section, we will set up to engrave with a rotating
Step by Step Operation 53© 2012 Vision Engraving and Routing SystemsAdjusting Depth of CutCutting depth depends on the type of material being engraved
VE810 Series 3 User Manual54© 2012 Vision Engraving and Routing SystemsThen, we will enter the text using the Frame Text Compose tool as shown below.W
Step by Step Operation 55© 2012 Vision Engraving and Routing SystemsOnce the file has been set up, select the Engrave Icon and from the Materials sele
VE810 Series 3 User Manual56© 2012 Vision Engraving and Routing SystemsNOTE - The design of the Vacuum Chip Removal System is to clear the debris away
Step by Step Operation 57© 2012 Vision Engraving and Routing Systems4.3 BurnishingIn this section, we will set up to engrave with a burnishing cutter.
VE810 Series 3 User Manual58© 2012 Vision Engraving and Routing SystemsOnce the message above disappears, press and hold down the Z Down Jog Button un
Step by Step Operation 59© 2012 Vision Engraving and Routing Systems4.3.1 Example Job 3 - BurnishingIn this example, another feature in the Vision Sof
VE810 Series 3 User Manual6© 2012 Vision Engraving and Routing SystemsVision does not warrant any product, component, or part not manufactured by Visi
VE810 Series 3 User Manual60© 2012 Vision Engraving and Routing SystemsAdjust the number of plates to 1, leave spacing at 0.000 inches, width and heig
Step by Step Operation 61© 2012 Vision Engraving and Routing SystemsClick in the middle of the Plate Object.Enter any text in the format you wish to u
VE810 Series 3 User Manual62© 2012 Vision Engraving and Routing SystemsEach line of text can be independently set for font and size. Highlight the tex
Step by Step Operation 63© 2012 Vision Engraving and Routing SystemsChange the settings to Always compress or expand text to fit width, Method: Width
VE810 Series 3 User Manual64© 2012 Vision Engraving and Routing SystemsIn this example, a text file was created in order to copy and paste the variabl
Step by Step Operation 65© 2012 Vision Engraving and Routing SystemsClick in the center of the plate.After clicking in the center of the plate, all fi
VE810 Series 3 User Manual66© 2012 Vision Engraving and Routing SystemsAlso, if there are more variables than can be fit into one plate in the Vision
Step by Step Operation 67© 2012 Vision Engraving and Routing SystemsIn this example, the plate object lines were engraved.
VE810 Series 3 User Manual68© 2012 Vision Engraving and Routing Systems4.4 Profile CuttingIn this section, we will set up to engrave with a standard e
Step by Step Operation 69© 2012 Vision Engraving and Routing SystemsDown Materials section. Then a second piece of material is placed on top of the ma
Introduction 7© 2012 Vision Engraving and Routing Systems1.2 Safety PrecautionsKeep hands clear of the bottom of the spindle during operation.Always s
VE810 Series 3 User Manual70© 2012 Vision Engraving and Routing Systems4.4.1 Example Job 4 - Profile CuttingIn this example job, engravers plastic wil
Step by Step Operation 71© 2012 Vision Engraving and Routing SystemsA Clip Art image will be added to the badge. The image is GENE0038.CDL from the Vi
VE810 Series 3 User Manual72© 2012 Vision Engraving and Routing SystemsSelect Frame mode.Next, we will re-size the text area and type in some text (it
Step by Step Operation 73© 2012 Vision Engraving and Routing SystemsAt this point, we need to change the two fixed text fields to graphics, so that wh
VE810 Series 3 User Manual74© 2012 Vision Engraving and Routing SystemsThe screen should appear as below after pasting the names into the plate.Lastly
Step by Step Operation 75© 2012 Vision Engraving and Routing SystemsNote that is there is more than one page of names, each page of the file will need
VE810 Series 3 User Manual76© 2012 Vision Engraving and Routing SystemsIn order to engrave by color, from the toolbar menu select Engrave Engraving
Step by Step Operation 77© 2012 Vision Engraving and Routing SystemsAfter clicking on Select, the Vision software window will show only the color bein
VE810 Series 3 User Manual78© 2012 Vision Engraving and Routing SystemsAfter selecting OK, the engraving file is sent to the machine. Place the materi
Step by Step Operation 79© 2012 Vision Engraving and Routing SystemsCuttingAfter sending the engrave file to the machine, the Filter by Color window w
VE810 Series 3 User Manual8© 2012 Vision Engraving and Routing Systems2 General Information2.1 Unpacking and Taking InventoryThe Vision VE810 engravin
VE810 Series 3 User Manual80© 2012 Vision Engraving and Routing SystemsSelect the Engrave icon from the left side toolbar, then select the color for c
Step by Step Operation 81© 2012 Vision Engraving and Routing SystemsNote - The Filter by Color screen will once again appear. Since we have no further
VE810 Series 3 User Manual82© 2012 Vision Engraving and Routing Systems4.5 Vectorizing Bitmaps and Creating Vector FillsIn this brief section, the com
Step by Step Operation 83© 2012 Vision Engraving and Routing SystemsUsing the drop down menu for Files of type, select Vectorize bmp (*.bmp), then cho
VE810 Series 3 User Manual84© 2012 Vision Engraving and Routing SystemsThe final image is shown below after it was imported and converted to a vector
Step by Step Operation 85© 2012 Vision Engraving and Routing SystemsClick, hold and drag a circle, then select the Hatch Fill icon from the Stroke and
VE810 Series 3 User Manual86© 2012 Vision Engraving and Routing SystemsOnce the Hatch Fill has been adjusted, select Close from the toolbar menu. The
Step by Step Operation 87© 2012 Vision Engraving and Routing SystemsBefore filling text, the user must first select the text with the Select Tools ico
VE810 Series 3 User Manual88© 2012 Vision Engraving and Routing SystemsAs with the previous example, the hatch fill is applied. Adjust the Tool width,
Step by Step Operation 89© 2012 Vision Engraving and Routing SystemsNext, we will need to create a path. The Vision Express 9 software has an intellig
General Information 9© 2012 Vision Engraving and Routing Systems2.2 Machine Description and TerminologyThis chapter briefly describes the major compon
VE810 Series 3 User Manual90© 2012 Vision Engraving and Routing SystemsIf this looks correct, select the Hatch Fill icon.The hatch fill will be applie
Step by Step Operation 91© 2012 Vision Engraving and Routing Systems5 MaintenanceVision strives for the highest quality in their manufacturing process
VE810 Series 3 User Manual92© 2012 Vision Engraving and Routing Systems5.2 General CleaningChip RemovalPlastic and metal chips generated during the en
Maintenance 93© 2012 Vision Engraving and Routing Systems5.3 Motion System Cleaning and LubricationMaterials Needed3-in-1 oil Teflon-free Silicon Spra
VE810 Series 3 User Manual94© 2012 Vision Engraving and Routing SystemsBack Cover ScrewsRemove the five back cover screws (shown below). The center sc
Maintenance 95© 2012 Vision Engraving and Routing SystemsCarriage CoverRemove the four screws on each side of the Carriage Cover .CleaningApply isopro
VE810 Series 3 User Manual96© 2012 Vision Engraving and Routing SystemsApply isopropyl alcohol to a paper towel and wipe down the Y-Axis leadscrews an
Maintenance 97© 2012 Vision Engraving and Routing SystemsLubricationX&Y-Axis Linear RailsApply 2-3 drops of a light oil (such as 3-in-1 oil) on th
VE810 Series 3 User Manual98© 2012 Vision Engraving and Routing Systems5.4 Changing the Motor BeltOver a period of time, the VE810 motor belt will wea
Maintenance 99© 2012 Vision Engraving and Routing SystemsSpindle CoverTo remove the spindle cover, slide the cover up. Squeezing the sides of the cove
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